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LFP batteries?

13K views 69 replies 23 participants last post by  Padrino  
#1 ·
To my (limited) knowledge, there aren’t many manufacturers using LFP batteries. Tesla do and MG do, but not on all models. Are there others? Why do we think most manufacturers haven’t moved over to LFP? Isn’t being able to charge to 100%, and leave it at 100%, a good thing for users. I have to admit, that the 80% charge limit thing, passed me by when I was looking to go EV.
 
#2 ·
LFP is not better. The main issue is lower energy density. But it is good enough, and has some advantages that you have listed.
 
#3 ·
It's more of a chinese budget car thing. Tesla just has perfected it with their own BMS with faster charging etc. which makes it look more viable option.

Obviously it has some trade offs too so that's why not used in every car.

There are advancements already made to this tech like M3P.

There was a similar thread not long ago but can't find it (the search sucks?).
 
#4 ·
With LFP you get less energy for the same size/weight. This is no problem for static applications such as house batteries but for BEVs you want the highest energy density possible. Even small increases in energy density of a battery chemistry can produce big improvements in packaging, efficiency, and range. However LFP is a huge backward step in these regards.

LFP is typically fitted to base-model or budget BEVs because it is cheaper.
 
#13 ·
What exactly are you adding?

Have I said anything incorrect?
Yep, all this.
This is no problem for static applications such as house batteries but for BEVs you want the highest energy density possible. Even small increases in energy density of a battery chemistry can produce big improvements in packaging, efficiency, and range. However LFP is a huge backward step in these regards.
Platform architecture is a much bigger influence on efficiency and range from the available volume for batteries.

The fact many (probably most) people can buy an LFP battery and not notice any difference between that and a non-LFP battery well demonstrates that. It's not even like we're comparing petrol and diesel vehicle characteristics.
 
#5 ·
Useful comparison of the various flavours of Li ion batteries:


A graph at the bottom shows power densities wh/kg.
 
#12 ·
BYD and Ora also use LFP. I can't think of any currently available western brands except Tesla that use them, although Fisker will change that.

On the 100% thing remember that what is displayed may differ from the actual state of charge. Manufacturers typically include a top buffer so 100% displayed is really 90 or 95% SoC which will extend battery lifespan.

This creates silly situations like Mercedes fitting 120kwh batteries to the EQS but only using 108kwh. I've in the past guesstimated based on the MG4 that LFP energy density by weight in final packs is only about 15% worse so an NMC with a 15% buffer and LFP pack with no buffer should be about equal in energy density by weight, mercedes use 10% and I think recommend charging to 80% on top of that. They could switch to LFP with little impact.

The main issue then is power density. As far as I know LFP can't discharge quite as hard as NMC. If you want an 800hp supercar NMC will be better able to cope with that. Below 200hp I think LFP would be a good fit for the majority of cars.
 
#16 ·
Safer, more resilient and cheaper with lower power density and lower discharge rate. Most cars don't need NMC.

I'd say MG has the right idea. A LR using NMC and a standard range using cheaper LFP.

As I understand it the Chinese manufacturers own the patents for LFP but they are expiring soon so I expect things will move on once lots of people can potentially make money on upgrades to the chemistry.
 
#24 ·
Legacy automakers went to established names for their initial battery supply so the likes of Samsung, LG Chem, Panasonic were only offering NMC and the benchmark at the time was Tesla's NMC batteries.

As more dedicated EV battery manufacturing starts to happen then no doubt more LFP batteries will appear in more car models.
 
#25 ·
Legacy automakers went to established names for their initial battery supply so the likes of Samsung, LG Chem, Panasonic were only offering NMC and the benchmark at the time was Tesla's NMC batteries.

As more dedicated EV battery manufacturing starts to happen then no doubt more LFP batteries will appear in more car models.
Not to mention many would have signed into multi-year contracts with those suppliers, they don't have the agility to change like more integrated supply chains in Tesla and China.
 
#27 · (Edited)
LFP is not better. The main issue is lower energy density.
"Better" depends on the metrics. LFP has lower energy density but it has also has lower cost and higher cycle life. NMC has higher density, sometimes higher discharge rates but higher costs and lower cycle life.

The M3 RWD LFP now has a 60kWh pack and 305 WLTP miles. The LiIon RWD LR car has 82kWh at an extra £4,000. For that you get 80 more WLTP miles and a slightly faster 0-60 time.

To preserve battery life, Tesla recomend charging the LiIon pack to 80%. Most of the time you won't see that extra "80" miles.


LFP batteries have a higher cycle life then NMC LiIon. Degredation in an LFP car is mostly due to age, not how far it has been driven or the number of times it has been charged to 100%.

Image





Why do we think most manufacturers haven’t moved over to LFP?
They have production investments or contracts for LiIon. Design cycles take years.

Some cars may not be a good match for the lower energy density of LFP batteries. A small skateboard or a dual ICE/BEV platform might not have enough room. An LFP Peugeot e208 might be uncompettive on range.


The smaller battery Volvo EX30 uses them.
I wouldn't be too surprised to see LFP batteries in brandmate Polestar.


Sources:

 
#28 ·
"Better" depends on the metrics. LFP has lower energy density but it has also has lower cost and higher cycle life.
Tesla says that the battery is good for 1500+ recharge cycles before goes down to 70%. On 250 miles per charge you are looking at 375 000 miles. So for the average driver and the time of owning a car, how many in the UK will hit this?
In the US there are many Tesla's with over 300K miles and still going strong and every single one of the them is with non LFP battery.
 
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#30 ·
The big unknown here is calendar life, not just cycle life; batteries degrade just sitting there doing nothing, even at normal UK temperatures... will 15 year old packs still be OK even if they haven't done many miles? LFP might be better for that, too, but it is much harder to know in advance when the chemistry/cells are rapidly evolving.
 
#32 ·
Current practical limit seems around 50-60kWh and you mostly find them in budget cars. Performance is also another factor, it's lower with LFP so NMC suits better gor faster cars.

You also need to charge full more often to keep BMS happy. I find that a slight disadvantage but it's a minor thing. Wouldn't keep from getting one.

Seems so far only Tesla can utilize better charge speeds, BYD have relatively modest charge speeds in comparison with same batteries...
 
#34 ·
Have been having a look around on the net as of course there is an awful lot of guff about who “makesl batteries. Mercedes say they make their batteries and it is one of the selling points of the EQE SUV that the battery uses less cobalt for example - obviously someone in the marketing Dept twigged cobalt is a trigger word for reasons not to get an EV - but it got me thinking who actually does make their own batteries and the answer seems to be no one until this year when Tesla started their own production of 4680 cells. And it seems they are currently destined for the model Y and cyberteuck not the model 3 yet.
So everyone including Tesla were and indeed are buying their battery cells from the main players who were the Japanese and Koreans but are more and more the Chinese so the list incs Panasonic LG chem and CATL amongst many others.
Many manufacturers then assemble the cells into packs and use their own BMS so again we find Tesla are not that different until they decided as late as 2022 to make their own cells but they spin they put on things make them seem so.
Which technology a manufacturer goes for will no doubt be a decision taken on engineering as well as cost grounds. At the moment for example Mercedes may feel they can absorb the higher cost of NMC for the benefits it gives v the disadvantages such as cost. In the longer term Mercedes are going to have to address the weight issue of their cars as here in France for example this will disadvantage them if competitors can deliver a similar luxury vehicle at a much lighter weight, even if competitors cannot I will not pay 8,000 euros tax just for the weight penalty!
There is loads of stuff out there this article covers some of the basics
 
#38 ·
Have been having a look around on the net as of course there is an awful lot of guff about who “makesl batteries. Mercedes say they make their batteries and it is one of the selling points of the EQE SUV that the battery uses less cobalt for example - obviously someone in the marketing Dept twigged cobalt is a trigger word for reasons not to get an EV - but it got me thinking who actually does make their own batteries and the answer seems to be no one until this year when Tesla started their own production of 4680 cells. And it seems they are currently destined for the model Y and cyberteuck not the model 3 yet.
So everyone including Tesla were and indeed are buying their battery cells from the main players who were the Japanese and Koreans but are more and more the Chinese so the list incs Panasonic LG chem and CATL amongst many others.
Many manufacturers then assemble the cells into packs and use their own BMS so again we find Tesla are not that different until they decided as late as 2022 to make their own cells but they spin they put on things make them seem so.
Which technology a manufacturer goes for will no doubt be a decision taken on engineering as well as cost grounds. At the moment for example Mercedes may feel they can absorb the higher cost of NMC for the benefits it gives v the disadvantages such as cost. In the longer term Mercedes are going to have to address the weight issue of their cars as here in France for example this will disadvantage them if competitors can deliver a similar luxury vehicle at a much lighter weight, even if competitors cannot I will not pay 8,000 euros tax just for the weight penalty!
There is loads of stuff out there this article covers some of the basics
The benefit Tesla has is simply the quantity that they can buy giving them better discounts..... There is a reason that the Chinese are building a battery plant almost next door to Tesla factory
 
#35 ·
So everyone including Tesla were and indeed are buying their battery cells from the main players
About 2 months ago Tesla signed a deal with BYD for I believe it was 800 000 battery a year for the next 5 years. They don't hide the fact that are using someone else battery. The deal is for LFP battery so I assume they will show in all M3 cars in a near future. 4680 will be made and used in Texas. I read an article today that by the end of the next year they will have 60 000 (yes 60) employee in Texas and will become the second biggest employer in the state of Tx.
 
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#36 ·
But unless I misread the thread there is a lot of misunderstanding about Tesla batteries being made by Tesla😉
And Mercedes are just as bad they say they use batteries built by them in their factories which they are but the cells are not made by Mercedes and that is the little detail that actually is important. Who makes the cells is the one who has the control over the supply chain……..
 
#51 ·
Does anyone know what chemistry Stellantis use? I know they buy from CATL, but my Google Fu is weak and I can't find any more details. At work, there's lots of FUD, which our Fleet team try valiantly to combat, and usually correctly. In a recent argument about fire, they said there was no fire risk as Vauxhall use LFP batteries. Do they though? I'm not concerned about fire, but I'd like to know if charging to 100% harms the battery or not. Perhaps it is LFP, which likes 100%, and that's why Stellantis lets you set a scheduled charge start time, but not stop?
 
#52 ·
I found this for you sorry it is in French but you should be able to translate bits via google as you go along. It seems they are Lithium-ion with no clarification of the type of chemistry but as LFP are referred to as such I take it currently Stelliantos are not using them but I would have thought they may look to do so if the benefits outweigh the disadvantages.
I understand LFP were around ages ago but were not used due to their disadvantage of lack of power density. As with everything there are compromises to be made but maybe now with better infrastructures for charging the idea that the advantages of LFP outweigh the disadvantage may change and it seems to me for smaller cars intended for city use and not regular long distance they would be a good choice but I am not an automotive engineer designing cars for large but differing markets in the constraints of needing to return a profit!
What did amuse me was the statement the battery can be swapped in less than 5 mins!!
 
#59 ·
Following the post of @andrew*debbie I have to say that I will be very interested to see the upcoming Renault 5.... OK, now I am just showing my age 😂. In my younger years this was THE car to be seen driving, way before MK1 VW Golf GTI made his mark.
 
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#69 ·
I had a Renault 5 GTL around 1990 - it rolled horrifically - one time I was on the long downhill left-hander on the M90 heading to Perth (at about 85mph...) and was absolutely pooping myself the car might roll!

I slowed down of course 😄

The R5 Gordini was a beaut for it's time - I seem to recall quite mad multivaned alloys on it - didn't that morph into the GT Turbo?
 
#62 ·
I guess LFP packs have extremely slow balancing so need to be left at high SoC so that the balancers can do their job.
This actually make a lot of sense, perhaps this is the reason why Tesla recommend that you plug every night for the cars with LFP batteries regardless of what SoC is showing.
 
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#64 ·
This actually make a lot of sense, perhaps this is the reason why Tesla recommend that you plug every night for the cars with LFP batteries regardless of what SoC is showing.
What I've read:

Their BMS is not able to reliably know the SOC unless the pack is charged to 100% at least once a week. The car enters a "calibration" phase when the battery is around 99%. The first time I chaged my car to 100%, it was in calibration for about 30 minutes.

Posters in Tesla forums who might know what they are talking about say calibration is not balancing. I'm not entirely convinced. It is possible an unbalanced pack causes an early low voltage cut off.
 
#70 ·
I had a Renault 5 GTL around 1990 -
Spring chicken 😂 I am talking 1980 here. This was the first time I drove one. Still remember it till this day. It was this gold kind of colour but looked amazing in the eye of a 18 years old 😂😂 It wasn't my car obviously but I drove it from Milano, to Genoa and I was smiling all the way...every one of the 150 km ;)